Thursday, 27 February 2014

Toshiba MCS1200 to V2000




Hello Friends,

Presently i am at Durgapur steel plant, West Bengal,  India, for commissioning of automation system for Blast Furnace. 

We are up-grading Toshiba  MCS1200 to Toshiba V2000 (L2PU22 controller) control system. We are replacing three MCS systems with one V2000 series controller.


First Image is of,  one out of three, MCS1200 system and second is, of course, V2000 system.
As i am little busy in commissioning, i may not be able to post regularly. 

But i ensure you to provide more information about power plant, then blast furnace, Toshiba DCS systems etc...

Thanks, Keep Visiting...
Bhargav.

Sunday, 2 February 2014

Flow measurement by Differential Pressure method



Most commonly used method for measuring flow rate is by measuring the differential pressure across pipe restriction. Pitot tube and Orifice are widely used to generate differential pressure in pipe line.We all know that flow rate is proportional to the square root of DP. And how that we will derive here.

To understand this fundament, we should know some basic principles.

(1)      Bernoulli’s equation: In short, this states that,  the sum of the pressure energy (P), 
 kinetic energy (½  * ρ *  V²) and potential energy (ρ * g * h) will be equal at any cross section.

P₁  +    * ρ *  V₁²)  +  (ρ * g * h₁)  = P₁  +    * ρ *  V₂²)  +  (ρ * g * h₂)  ………………(1)


(2)      Continuity Equation: The continuity equation states that the mass flow through any cross section of pipe will be equal.

A₁ * V₁ = A₂ * V₂.                                                                                   ………………..(2)


Now, assume that  our measurement pipe is at same level. So, Potential energy term in Bernoulli’s equation (1) will be same at both point and can be cancelled out.

P₁  +    * ρ *  V₁²)  = P₁  +    * ρ *  V₂²)                                         …………………..(3)

From equation (2),  V₁ = (A₂ * V₂ / A₁)
                               V₁ = (d/D)² * V₂

 Putting this in above equation (3) and solving for  V₂
                                      …………………………..(4)

Or we can say                      …………………………..(5)

It means differential pressure type flowmeter will be 1/2 as sensitive to changes in fluid density as a velocity type flowmeter.

This is the equation for the velocity at the meter throat. Volumetric flow (Qv) equation can be obtained by multiplying by the cross sectional area of the throat.
                                   
If Mass flow is required rather than volumetric flow, multiply both the side by flowing density…
                                     

Density compensation for Eq (5) is required for accurate flow measurement, that I'll post in my next blog.


Reference: Rosemount Technical paper for flow measurement